
Nextpower’s NX PowerMerge Patent Strengthens Utility-Scale Solar Technology Portfolio as Backlog Surpasses 2 GW
Nextpower™ (Nasdaq: NXT), a provider of clean power technology solutions, announced that the U.S. Patent and Trademark Office (USPTO) has granted U.S. Patent No. 12,712,292 covering the company’s NX PowerMerge™ electrical balance of systems (eBOS) solution. The patent strengthens Nextpower’s intellectual property portfolio in an important area of utility-scale solar power generation and recognizes technology designed to improve the installation, reliability, and flexibility of direct-current (DC) collection systems.
Alongside the patent announcement, Nextpower revealed a significant project award from BUILD Renewables. The new award increases the company’s NX PowerMerge backlog to more than 2 gigawatts (GW), highlighting growing demand for the technology among customers developing and constructing large-scale solar projects.
The NX PowerMerge platform is designed to address key challenges associated with DC collection in utility-scale solar plants. These facilities typically contain thousands of solar panel strings that must be electrically connected and collected before power can be delivered through larger trunk conductors. The DC collection system therefore represents a critical part of a solar project’s electrical balance of systems, with installation quality, reliability, and flexibility playing an important role in overall plant performance.
According to Nextpower, NX PowerMerge combines controlled manufacturing quality with field-oriented design features intended to simplify installation and improve consistency at electrical connection points. The technology is designed to provide greater flexibility for engineering, procurement, and construction (EPC) teams while maintaining reliable electrical connections across large solar installations.
The new patent adds to Nextpower’s intellectual property surrounding these capabilities. By protecting elements of the NX PowerMerge design, the patent provides further recognition of the company’s approach to utility-scale solar DC collection and its efforts to develop technologies that can support increasingly large and complex renewable energy projects.
BUILD Renewables is among the customers adopting the NX PowerMerge solution. Craig Sandeen, president and CEO of BUILD Renewables, said the company was pleased to partner with Nextpower on the eBOS product, citing its safety, installation speed, and performance characteristics.
Sandeen also highlighted the integrated design of NX PowerMerge with trackers and other components used in solar power plants. The ability to coordinate electrical collection technology with other major elements of a solar project can be important as developers and EPC contractors seek to streamline construction and improve project execution.
Utility-scale solar plants require extensive DC collection infrastructure because electricity generated by individual solar modules must be gathered across large project sites. Conventional approaches can involve numerous connection points and field-installed components. As projects become larger, the number of electrical interfaces can increase substantially, creating additional opportunities for installation complexity or inconsistency.
Nextpower designed NX PowerMerge with these conditions in mind. The company says the system incorporates a single trunk cable connection point and an installation tool capable of verifying connection pressure during installation. This approach is intended to reduce uncertainty for field crews and provide a more consistent installation process.
Ryan Schofield, vice president, electrical – eBOS at Nextpower, said customer feedback has indicated that NX PowerMerge offers a robust field-installed design. He pointed to the system’s connection architecture and installation verification process as features that can help reduce guesswork during construction.
Another feature highlighted by Nextpower is the universal connector body used across different trunk cable sizes. The company says this provides EPC teams with greater flexibility when project requirements change. Solar projects can undergo engineering or equipment modifications during development and construction, and flexibility in electrical infrastructure can help teams respond without requiring extensive redesign.
The growing NX PowerMerge backlog suggests that these capabilities are gaining traction in the utility-scale solar market. With the latest BUILD Renewables award, demand for the technology has surpassed 2 GW. The milestone represents the aggregate project backlog associated with NX PowerMerge and provides an indication of the scale at which the solution is being deployed or planned.
The development comes as the global solar industry continues to expand the size and complexity of utility-scale installations. Developers are increasingly focused not only on module efficiency and tracker performance but also on the balance-of-system technologies that determine how efficiently a solar plant can be constructed, operated, and maintained.
Electrical balance of systems is an important component of this equation. While solar modules and trackers often receive significant attention, the DC collection network connects thousands of individual generation points and must operate reliably throughout the life of a project. Technologies that can improve installation consistency, simplify field work, and accommodate changing project requirements can therefore play an important role in project execution.
Nextpower’s eBOS portfolio is designed to address these requirements through more than one DC collection architecture. With NX PowerMerge, the company offers a trunk bus approach alongside its combiner box DC collection technology. This gives utility-scale solar owners, developers, and EPC contractors the ability to select between different collection configurations depending on project requirements.
Offering both architectures through one technology provider can also simplify procurement and technical coordination for project teams. Solar installations differ in size, layout, site conditions, equipment configuration, and construction strategy, meaning that a single DC collection solution may not be suitable for every project.
Nextpower believes its broader eBOS portfolio can help customers select the architecture that best fits the design and construction requirements of individual solar plants. The addition of NX PowerMerge expands that portfolio while the newly granted patent reinforces the company’s intellectual property position around the technology.
The patent and backlog milestone together represent two important developments for Nextpower. The patent provides legal protection for innovations incorporated into NX PowerMerge, while the more-than-2-GW backlog demonstrates commercial interest in the solution.
As utility-scale solar deployment continues to grow, developers and EPC contractors are placing greater emphasis on construction efficiency, electrical reliability, safety, and adaptability. Nextpower’s latest developments position NX PowerMerge as part of the company’s strategy to address these priorities through specialized eBOS technology.
With the BUILD Renewables award adding to its project pipeline, Nextpower is entering the next phase of NX PowerMerge deployment with more than 2 GW of backlog. The company’s combination of patented technology, field-focused installation features, and multiple DC collection architectures is aimed at supporting the evolving needs of large-scale solar power plants.
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