Flowserve Corporation (“Flowserve” or the “Company”), a global leader in flow control products and services, has secured a landmark contract to supply Dry Gas Seals and Dry Gas Seal Systems for an innovative carbon capture initiative led by the Abu Dhabi National Oil Company (“ADNOC”), the state-owned oil and gas enterprise of the United Arab Emirates. This collaboration with Celeros Flow Technology (“Celeros”), a prominent provider of advanced flow control solutions, marks a significant milestone in efforts to combat climate change and enhance the sustainability of energy infrastructure.
A Transformational Carbon Capture Initiative
ADNOC’s project represents one of the most ambitious carbon capture and storage (CCS) ventures in the Middle East and North Africa (MENA) region. Announced in 2023, this initiative aims to capture and store 1.5 million tons of carbon dioxide (CO₂) annually. This amount is equivalent to the yearly emissions of more than 326,000 vehicles, underscoring the project’s potential to significantly reduce the region’s carbon footprint.
The project is a critical component of ADNOC’s broader decarbonization strategy. As part of this initiative, two high-pressure injection packages will be installed at ADNOC’s Habshan gas plant. These packages will enable the first-ever continuous supercritical CO₂ (sCO₂) pump injection services for enhanced oil recovery, setting a new benchmark for innovation and sustainability in the industry.
Flowserve’s contribution to this groundbreaking endeavor involves supplying its state-of-the-art Dry Gas Seals and Dry Gas Seal Systems. These components will be integrated into the high-pressure injection packages developed by Celeros, which feature advanced high-pressure BB5 pump technology. Together, these systems will facilitate the efficient and reliable transportation of captured CO₂ from ADNOC’s Habshan facility to the Bab Far North Field Development CO₂ Storage Hub via a dedicated pipeline.
Technological Innovation in Carbon Capture
The use of Flowserve’s sealing solutions in this project represents a significant technological advancement in CCS. Supercritical CO₂ applications present unique challenges, requiring sealing systems capable of withstanding extreme pressure and temperature conditions while maintaining high efficiency and reliability. Flowserve’s Dry Gas Seals are designed to meet these rigorous demands, ensuring optimal performance and longevity in demanding environments.
Lamar Duhon, President of Flowserve Pumps Division, highlighted the collaborative effort involved in bringing this initiative to life:
“Undertaking a project like this requires ingenuity and close collaboration to navigate complex technical challenges and ensure this system will be efficient, functional, and reliable. We are thrilled that through our team’s expertise, along with our joint efforts with Celeros, we have developed a revolutionary solution that exemplifies the dynamic capabilities of our sealing solutions. Guided by our 3D strategy to diversify, decarbonize, and digitize, we are excited to be a part of ADNOC’s ambitious decarbonization journey, furthering both Flowserve’s and Celeros’ commitment to helping the world reduce carbon emissions.”
A Path to Greater Carbon Capture Capacity
This project forms part of ADNOC’s vision to significantly expand its carbon capture capabilities. By 2030, ADNOC aims to increase its carbon capture capacity to five million tons annually. This ambitious target aligns with global efforts to reduce greenhouse gas emissions and transition to a more sustainable energy future.
The Habshan project not only supports ADNOC’s decarbonization goals but also serves as a model for future CCS projects worldwide. The integration of Flowserve’s Dry Gas Seals with Celeros’ high-pressure pump systems showcases the potential for innovative engineering solutions to address some of the most pressing challenges in carbon management.
Environmental and Economic Benefits
The adoption of CCS technology offers numerous environmental and economic benefits. By capturing and storing CO₂ emissions, ADNOC’s initiative contributes to global efforts to mitigate climate change. Additionally, the project supports enhanced oil recovery, a process that increases the extraction of oil from existing reservoirs by injecting CO₂. This dual-purpose approach maximizes resource efficiency while minimizing environmental impact.
Moreover, the project is expected to generate significant economic value by fostering technological innovation and creating opportunities for collaboration across the energy and engineering sectors. It also positions ADNOC as a leader in sustainable energy practices within the MENA region and beyond.
Flowserve’s Commitment to Sustainability
Flowserve’s involvement in this pioneering project reflects the company’s commitment to advancing sustainable technologies. As a global provider of fluid motion and control products, Flowserve has a long history of delivering innovative solutions that address complex industrial challenges. The company’s product portfolio includes engineered and industrial pumps, seals, and valves, as well as a wide range of related flow management services.
Operating in more than 50 countries, Flowserve is dedicated to supporting industries as they transition to more sustainable practices. The company’s 3D strategy—diversify, decarbonize, digitize—guides its efforts to develop cutting-edge technologies that drive efficiency, reduce emissions, and enhance digital capabilities.
Celeros’ Role in the Project
Celeros Flow Technology brings extensive expertise in high-pressure pump systems to the collaboration with ADNOC and Flowserve. The company’s BB5 pump technology is specifically designed for demanding applications, making it an ideal choice for supercritical CO₂ injection. Celeros’ focus on delivering solutions that balance performance with environmental responsibility aligns with the goals of the Habshan project.
Celeros’ advanced engineering capabilities and commitment to sustainability have been instrumental in the development of the high-pressure injection packages. By combining Celeros’ pump technology with Flowserve’s sealing solutions, the partnership has created a robust and efficient system that meets the unique requirements of CCS applications.
The Future of Carbon Capture
As global demand for CCS solutions continues to grow, projects like ADNOC’s Habshan initiative are paving the way for a more sustainable energy landscape. The successful implementation of this project will not only reduce emissions but also demonstrate the feasibility and scalability of CCS technology in industrial settings.
Flowserve’s involvement in the project underscores its leadership in the decarbonization market. By leveraging its expertise in flow control and sealing technologies, the company is playing a vital role in advancing the adoption of CCS and other sustainable practices worldwide.
