Switched Source Invests $5 Million in Facility Expansion to Support Grid Modernization

Switched Source Invests $5 Million in Facility Expansion to Support Grid Modernization

As utilities face increasing grid constraints and the growing demand for energy, Switched Source, a leader in power flow control technology, is enhancing its domestic manufacturing capabilities. The company has expanded its operations with a new 20,000-square-foot facility located in the Chicagoland area. This expansion is expected to boost production capacity by 150%, enabling Switched Source to deliver at least 50 units of its cutting-edge Phase-EQ technology each year. The move aims to support utilities—whether investor-owned, cooperatives, or municipal—as they modernize their distribution networks to meet the growing demands of electrification.

Switched Source’s Phase-EQ technology provides a cost-effective and rapidly deployable alternative to traditional grid upgrades, addressing the need for more efficient power distribution. The device enables utilities to dynamically balance power flow across distribution circuits, helping them optimize grid performance without the need for extensive infrastructure investments. With production already underway, this new facility is poised to play a critical role in helping utilities address the rising challenges of grid modernization and meet the increasing demand for electricity.

One of the key advantages of the Phase-EQ is its ease of installation. As simple to install as a pad-mounted transformer, the Phase-EQ device offers several benefits for grid operations. It works continuously to mitigate phase imbalances, stabilize voltage fluctuations, and optimize system efficiency. This results in extended asset lifespans and reduced operational costs, providing utilities with a reliable and cost-effective solution for managing power flow.

A recent pilot project with National Grid in New York showcased the capabilities of the Phase-EQ technology. The project demonstrated how the device improved grid resilience and increased hosting capacity, all without the need for costly new infrastructure. The Phase-EQ dynamically balances power flow, reducing the need for manual grid adjustments and preventing expensive system upgrades. According to Switched Source, a single Phase-EQ unit could save utilities over $500,000 in capital expenses and increase load capacity by 1,200 kW. This success highlights how utilities can unlock additional capacity while avoiding the high costs associated with large-scale infrastructure investments.

Charles Murray, CEO and Co-Founder of Switched Source, explained the critical need for such technologies in today’s grid landscape: “Much like a three-lane highway with uneven traffic, today’s grid struggles with bottlenecks that limit capacity and slow energy delivery. Utilities need solutions that can optimize existing infrastructure now, not years from now. The Phase-EQ acts as an intelligent traffic system for electricity, dynamically directing power to where it’s needed most.”

With the expansion of its manufacturing capabilities, Switched Source is poised to scale production and meet the rapidly increasing demand for grid modernization solutions. This will enable utilities to deploy Phase-EQ units at a faster pace, aligning with the urgency of electrification needs while also improving the grid’s overall resilience and reliability.

In addition to the facility expansion, Switched Source is receiving significant industry recognition for its innovative approach to grid modernization. The company was recently awarded a Grid Resilience and Innovation Partnerships (GRIP) grant, which will fund a five-year, $99 million project to deploy Phase-EQ units across Florida, supporting storm restoration efforts. Switched Source was also named to the prestigious Darcy Group Pioneers List for its leadership in energy technology and was nominated for an Excellence in Engineering award for its contributions to modernizing the grid.

Lane Nelson, CFO and Co-Founder of Switched Source, emphasized the importance of providing utilities with flexible, cost-effective solutions: “Grid investments are high-stakes decisions, and utilities need options that maximize flexibility while minimizing ongoing costs and risks. Expanding our manufacturing capacity ensures utilities don’t have to wait years for solutions. The Phase-EQ integrates seamlessly into existing infrastructure, helping utilities unlock capacity, strengthen reliability, and adapt to the evolving challenges of the grid.”

Switched Source’s continued commitment to improving grid infrastructure will be further highlighted later this month at DISTRIBUTECH 2025. At this major industry event, the company will showcase its Phase-EQ technology through interactive demonstrations. Industry professionals are invited to visit booth 2846 to learn more about how Switched Source is shaping the future of grid reliability, efficiency, and modernization.

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