Siemens shows sustainable operations for green cumulative manufacturing

Siemens shows sustainable operations for green cumulative manufacturing

Design freedom in cumulative manufacturing reduces carbon footmark of gripper results in the automotive sector by around 80 percent
Decentralized product and optimized plant planning using digital halves reduce CO2 emigrations during product and transport
3D printing with biodegradable accoutrements reduces pollution
At this time’s Formnext, the transnational trade show for cumulative manufacturing, Siemens is demonstrating what sustainable cumulative manufacturing looks like. Using several use cases, the technology company shows how coffers, carbon footmark and environmental impact can be reduced. For this purpose, the entire value chain of a product must be considered transparently. also climate targets can be achieved, and an environmentally friendly assiduity can be designed.

Sustainable design of cumulative gripper results
In the first use case, Siemens proves that optimized product design plays an important part in green cumulative manufacturing. With the gripper result of a running robot used in automotive product, the total mass of the gripper could be reduced by 64 percent. By exercising the design freedom in cumulative manufacturing in the design phase, weight and therefore needed material can be significantly reduced. With” NX for AM”, Siemens offers a flawless digital process chain to find the stylish design through topology optimization, also test it using FEM simulation and prepare it for printing. In addition,” Teamcenter Product Cost operation” and” Product Carbon Footprint Calculator” allow for optimizing both product costs and carbon footmark of the product in advance. The specific design firstly involved a gripper result importing over 58 kg, which was assembled from further than 660 corridor. In addition to weight reduction, design freedom has also reduced 80 percent of assembly time by barring the need for complex assemblies. Comparing conventional and cumulative design, product costs were reduced by 73 percent; with an 82 percent lower carbon footmark. In addition, the weight reduction in turn enabled the use of lower robots, performing in energy savings of 54 percent per time.

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Press
Press Release15 November 2022Digital IndustriesNuremberg
Siemens shows sustainable operations for green cumulative manufacturing
Design freedom in cumulative manufacturing reduces carbon footmark of gripper results in the automotive sector by around 80 percent
Decentralized product and optimized plant planning using digital halves reduce CO2 emigrations during product and transport
3D printing with biodegradable accoutrements reduces pollution
At this time’s Formnext, the transnational trade show for cumulative manufacturing, Siemens is demonstrating what sustainable cumulative manufacturing looks like. Using several use cases, the technology company shows how coffers, carbon footmark and environmental impact can be reduced. For this purpose, the entire value chain of a product must be considered transparently. also climate targets can be achieved, and an environmentally friendly assiduity can be designed.
Sustainability Gripper Formnext
Sustainable design of cumulative gripper results
In the first use case, Siemens proves that optimized product design plays an important part in green cumulative manufacturing. With the gripper result of a running robot used in automotive product, the total mass of the gripper could be reduced by 64 percent. By exercising the design freedom in cumulative manufacturing in the design phase, weight and therefore needed material can be significantly reduced. With” NX for AM”, Siemens offers a flawless digital process chain to find the stylish design through topology optimization, also test it using FEM simulation and prepare it for printing. In addition,” Teamcenter Product Cost operation” and” Product Carbon Footprint Calculator” allow for optimizing both product costs and carbon footmark of the product in advance. The specific design firstly involved a gripper result importing over 58 kg, which was assembled from further than 660 corridor. In addition to weight reduction, design freedom has also reduced 80 percent of assembly time by barring the need for complex assemblies. Comparing conventional and cumulative design, product costs were reduced by 73 percent; with an 82 percent lower carbon footmark. In addition, the weight reduction in turn enabled the use of lower robots, performing in energy savings of 54 percent per time.
More Effective product thanks to digitally optimized energy consumption
A alternate use case for environmentally friendly cumulative manufacturing is the cooperation with GENERA, a leading global supplier of largely automated, photopolymer- grounded cumulative manufacturing technologies, in confluence with the” AM Digital Factory Planning toolbox” from Siemens Advanta. Then, the large- scale product of draw connections was dissembled by use of digital light processing. Through the” Digital Twin of product”, precise and transparent analyses of the energy consumption of the 3D printers under different machine countries could be created without snooping with running systems. Due to more effective energy operation, it was possible to save between 25 and 30 percent of the energy demand per element produced, depending on the application of the printers.
Developing environmentally friendly accoutrements for 3D printing
In the third operation, Siemens is demonstrating that in 3D printing for structures and structure environmentally friendly accoutrements – immaculately indeed fully biodegradable – offer enormous eventuality for a sustainable assiduity. AM machine builder CEAD and Poly Products, a Dutch compound accoutrements expert, have developed 3D- published flax harbour buffers as part of the EU’s SeaBioComp design. Harbour buffers are buffers that insure that the jetty walls don’t damage the external walls of the vessels lying in harborage. Harbour buffers are generally made of plastic. This in turn enters the ocean through bruise as environmentally dangerous microplastics.
The flax buffers are just as resistant as conventional harbour buffers; but have a lower carbon footmark. The flax is 100 percent biodegradable.
To produce buffers from flax, Poly Products relies on a 3D printer with a control system from Siemens. The Sinumerik 840D sl is installed in CEAD’s CFAM Prime 3- axis portal machine. This allows the needed perfection to be achieved in the complex robot movement to enable both the correct material operation and the milling of the element to a final figure.

Source link: https://press.siemens.com/

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